Completed sculpture #76

This is my latest project. It stands 5ft high and is 3.5ft wide on each side. A chain lift brings the balls back to the top and releases them into the 4 tracks on this sculpture. This sculpture has several fun elements. First is the Plinko Track Scrambler. 3 of the 4 tracks go into this element and the marbles mix up, taking one of the 3 tracks exiting. The fun part is watching the balls bounce around randomly before dropping off and continuing on the stainless steel paths. The loop d' loop has 7 inversions, and jumps into a basket. See the video of the sculpture here:



One of the paths goes into the Ferris Wheel Lift. The 1-3/8" marble is directed around the outside of a large 12" ring. The ring has tines that catch the marble, and allow the marble to spin the wheel. When the wheel spins there is a smaller ring on the inside that lifts 1" marbles, about 4 inches, onto their own small path. They race out and around before returning to the lift. I have only made two of these elements, this being the second one. I spent a lot of time turning this one over in my head to make sure it was built correctly. I think it came out just right. The most complicated part to making this element was getting the bearing exactly in the center of the large ring. Once that was accomplished, the rest was easier, but no less important. Building slow, is the key to building something like this. Below is a video of the Ferris Wheel Lift.

#75 Final Video

32"w X 24"h X 18"d. This wall hanging sculpture has 3 different tracks and is made from all stainless steel. There are 1 3/8" marbles used on this sculpture. Watch the video to see all of the things that I don't have to describe!



For you who cannot view youtube videos, such as those of you in the military, I have also uploaded my recent videos to Google video. : )
Like this one:

Finshed with the machining

I have finally finished the drive wheel for the ring lift I am making for my next project. The drive wheel is powered by a 10 RPM AC motor. The motor is attached to a shaft that rotates a rubber and plastic wheel, which in turn rotates the large wooden ring that will lift the marbles to the top of the sculpture. The drive wheel will contact the ring at the outer edge. The base and bracket are made from aluminum. The coupling from the motor to the drive shaft is made from stainless steel. The drive wheel itself is made from rubber (center) and plastic end caps. The shaft is stainless steel also. The motor is from McMaster Carr. $45 - I have at least 40+ hrs into this assembly.

This was a very complicated process for the beginner machinist, like me. I won't bore you with the details of construction. This drive wheel will be mounted at the bottom of the frame to support and turn the wood ring lift that Gene built for me. I didn't build the wood ring because I don't work with wood, just metal. Besides the motor and thrust bearngs, everything you see here was made from scratch with a Lathe and Mill. I learned a lot! I wish I could say that I knew what I was doing and just did it, but the reality is that Bill helped me the whole way. I did do all of the work but Bill helped me with the process and what tools to use when, and why. I will probably get Bill's lathe, as he is 80 years old, but I would be much happier with a few more years of experience under him. Bill told me today that if I had to take this design to a machinist he would charge me $3000 to $4000 to complete everything you see in the photo above. Ouch. That wouldn't be a problem if your customer is going to pay for it, but how do you get a quote on something you are not sure of how to make yourself? My answer is to do it yourself. Piece by piece. To be fair I used several tools I had no idea existed, let alone how to use them. But now that I know....well...knowing is half the battle...

This is the wood ring that will lift the marbles to the top. The drive wheel runs clockwise, so this wood ring will rotate counter-clockwise. There is a small groove inside each of the holes to keep the marble from rolling out. I will need to make a mechanical lever that pushes the marbles out when they reach the top. The steel frame is made from 1/2" stainless steel square tubing ($80 per 20 ft) which is cut at 15 degrees. (30 degree total)
I bought a book "507 mechanical movements" very informative. With it I will be able to find just the right movement to get the marbles out. I will put a pin in the inside of the ring to actuate the arm that will push the marbles out, but first things first. This is the mock-up of what the frame will look like. Actually it is missing one more circle that will go to the left and intersect the other two rings, the last circle being smaller by at least half. This will give me framing to connect the two idler rollers to as well as the supports needed for the track and elements.

4 tracks total, should be very nice. Josh, the buyer, wants it to be elegant and quiet. I will have to pay special attention to the tipping arms, and anything else that makes noise.

I will post again soon as I get more done. Back to the shop!

rolling ball sculpture #72 in progress

This is my current rolling ball sculpture. It is 26" tall and 30" wide and 16" deep. The frame is made from 1/4" stainless steel rod. The track is made from 1/8" stainless steel rod. There will be three tracks on this sculpture. Right now, two of the tracks are installed; the loop d' loop track and the single marble track. Yes, all of the track you see is just for one track. It takes over a full minute for the single ball to get from the top to the bottom.

I have installed two track splitters. One is on the top left and the other is on the far right, top. The left splitter is the first and the one on the right is second. The top left splitter sends the marble - left onto all the track shown, and to the right into the next splitter. The second splitter sends the marbles either (left) to the loop d' loop or (right) into the ball collector, not built yet. The ball collector will be adjustable. This means you can choose if you want to arm to tip with three marbles (minimum) or up to 7 marbles (max). The idea for the adjustable ball collector is from the Chaos Tower I got my son Kennedy for Christmas. Their website had an adjustable ball collector for sale, I didn't buy it....I just needed the idea. I think I will use a weight that slides along a rod with a set screw. The farther out the weight is from the pivot point, then the more marbles the arm will hold.

I plan to be finished by Monday. I will post video to youtube when it is complete, and post the link here.